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Roadcheck Pulled 1,076 Drivers for HOS in 72 Hours. The Exemption Line Wasn't for Them.

1,076 drivers sidelined for HOS in 72 hours. Meanwhile, big players queued up for exemptions. Here's what the 2025 Roadcheck data means for small fleets.

Herman Armstrong

Founder, FleetCollect • Former fleet compliance manager with 8+ years experience in DOT regulations and driver qualification file management.

Interior of a rusty yellow truck cab

In 72 hours last May, inspectors put 1,076 drivers on the shoulder for hours-of-service violations alone. At the same time, the Federal Register was processing exemption requests from propane associations and railroad emergency contractors. Same regulatory universe. Different people entirely.

The Blitz Numbers Don't Lie

The 2025 Roadcheck results are worth sitting with.

From May 13 through May 15, inspectors ran 56,178 commercial motor vehicle and driver inspections across the U.S., Canada, and Mexico. Of the drivers inspected, 3,342 were placed out of service.

The press release version of this story leads with the 94.1% pass rate. That number sounds good. But the 5.9% who failed didn't get a participation ribbon — they got pulled off the road, lost their hours, and in many cases lost the load. HOS infractions drove 32.4% of all driver out-of-service violations, the single largest category. One in three drivers pulled during Roadcheck failed on hours, not equipment.

That's not a statistical anomaly. That's a pattern.

Falsified Logs Are a Separate Trap

Here's the number that doesn't get enough attention: 332 drivers were pulled out of service specifically for false records of duty status.

Not for running long. For logs that didn't match ELD data.

Five of the top 10 driver violation categories during the blitz were HOS- or ELD-related, per CVSA's own breakdown. The ELD mandate was sold to the industry as a compliance simplifier. Inspectors are now using it as a cross-reference tool against you.

The compliance risk has changed shape. It's no longer just "did I go over 11 hours." It's "does my ELD data match my fuel receipts, toll records, and GPS track." All three trails have to tell the same story, because inspectors are comparing all three. A driver who ran legal hours but fueled up 200 miles from where his log says he was sitting in a rest area has a problem that no amount of good intentions fixes.

This is where FleetCollect's IFTA Fuel Tax Tracking app closes a real gap. Because it logs GPS-based state-by-state mileage, your location record is already consistent with your ELD data — one less inconsistency for an inspector to find at the side of the road.

The Exemption Pipeline Is Not Built for You

While Roadcheck was pulling over a thousand drivers in three days, the Federal Register was moving exemption paperwork for a different class of trucking stakeholder.

The exemption queue is populated by propane associations, specialized haulers, railroad emergency contractors — operations with legal teams who know how to work a docket. They file, they respond to agency comments, they get their carve-outs.

A small fleet running dry van or reefer doesn't have an association doing that work on its behalf. The exemption machinery produces flexibility for industries that already have scheduling leverage. It produces nothing for the owner-operator who got flagged at a weigh station in Kentucky at 4 a.m.

Trade press frames exemption applications as "the industry" seeking relief from burdensome rules. That framing is wrong. It's specific large-interest groups seeking relief. Owner-operators are not in that room, and they're not on that docket.

OOIDA Said the Quiet Part Out Loud

The Owner-Operator Independent Drivers Association has been pushing on HOS rules directly, and Lewie Pugh, OOIDA's Executive Vice President, did not soften the critique when he took it to Congress. Current HOS rules, Pugh told lawmakers, are:

"overly complex, provide little flexibility and in no way reflect the physical capabilities or limitations of individual drivers."

That's not a complaint about enforcement. That's a complaint about the rules themselves — and it's one that the exemption pipeline is not designed to answer for the people who need it most.

DOT announced two pilot programs on June 27, 2025: one testing a clock-pause of up to three hours inside the 14-hour window, and one testing 6/4 and 5/5 sleeper berth splits. Both are aimed at real flexibility for real drivers, and OOIDA supports the concept.

But Pugh and OOIDA have been clear about what happens next if the pilots succeed without guardrails. Any flexibility written into the rules will be captured by shippers and brokers who use it to demand more from drivers — longer runs, tighter windows, no compensation for the detention time that ate the new clock-pause. Flexibility without detention-time protection isn't flexibility. It's a longer leash on the same chain.

What Small Fleets Actually Need to Do Before the Next Blitz

The preparation list is short.

HOS overruns and falsified logs are the top two driver enforcement categories. Neither is a surprise. Both are preventable — but only if your data is clean before the inspector walks up to your cab.

Your ELD data, your fuel receipts, and your GPS location record need to agree with each other at every point. If they don't, you're not facing an HOS violation anymore. You're facing a falsified records charge, which is a different order of problem.

If you're running multiple drivers, the DQF side of your compliance house matters here too. A driver who gets stopped for an HOS question and turns up with an expired medical card or an MVR that hasn't been pulled in over a year doesn't have one problem anymore. He has two, and the second one follows him into the next audit cycle.

The drivers who got pulled over in May weren't all bad actors running rogue logs. A lot of them were simply unprepared — data that didn't line up, paperwork that had slipped, no system catching the gap before the inspector did.

Preparation is the only exemption a small carrier is actually going to get. There's no lobbyist filing a docket comment on your behalf. There's no association attorney requesting reconsideration. There's just your records, the inspector's tablet, and 72 hours of enforcement that doesn't care which trade group failed to represent you.

Photo by Barnabas Piper on Unsplash